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Tungsten Carbide Coating and Thermal Projection
Thermal projection services by CCI are able to apply coatings including tungsten carbide coating on parts up to 48 inches in diameter and 396 inches in length with a lifting capacity of 20, 000 lbs. CCI can apply a variety of coatings by using different thermal projection techniques including:
- HVOF
- Cold metallization [arc spray, flame spray]
- Warm metallization [spray and fuse]
CCI utilizes ceramics depending on the operating environment of each mechanical component. This coating was formulated to meet the needs for high temperature corrosion and oxidative protection of metallic components. This is the coating of choice when other organic coatings will not survive high operating temperature. CCI ceramic coatings include:
- Chromium oxide
- Aluminum oxide
- Titanium oxide
- Zirconium oxide
- Titanium-Aluminum oxide
CCI also supplies the following ceramic plates and tungsten carbide coating depending on the operating environment of each mechanical component:
- Chromium carbide [different contents and alloys].
- Tungsten carbide coating [different contents and alloys].
- Boron carbide.
Manufacturing Services CCI manufactures made to order wear sleeves for pumps and refiners, including rollers with coatings [ceramics, carbide chromium, tungsten carbide coating, and hard chromium plates] or without coating. CCI has the capacity to manufacture any specification of roller. We specialize in the manufacture of rollers for varnish applications using various coatings including ceramic and tungsten carbide coating. At CCI, thanks to our diversified equipment you benefit from our turn-key service. From manufacturing through to customized coating, for wear and corrosion protection, at CCI we solve your wear problems. At CCI we handle complex and simple tack welded assemblies with protective coatings like tungsten carbide coating and hardsurfacing.
- MIG
- TIG
- Arc Welding [SMAW]
- Plasma Cutting
We repair and manufacture all kinds of pump components. After consultation with CCI we can:
- Manufacture new pump components; trees, wear sleeves etc.
- Resurface worn case sections and increase durability with front and back plates.
- Recalibrate the pump.
CCI has the equipment to satisfy your machining requirements for both large and small parts. We have the capacity to machine parts up to 36 inches in diameter and 396 inches long and with a lifting capacity of 20,000 pounds. Our grinding services for large and small parts can machine to inside dimensional accuracy of 0.0002 inches. CCI offers the following grinding services:
- Cylindrical grinding.
- Grinding plane with a capacity of 24 inches X 60 inches.
- Grinding internal capacity up to 48 inches in diameter.
Our engineering team can meet with on site to analyze the causes of wear in your mechanical components and provide solutions to the most difficult wear problems. Contact CCI for manufacturing and tungsten carbide coating solutions.
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